Product Title: Reducer (Concentric & Eccentric, Stainless Steel/Carbon Steel, ANSI/DIN Standards)
1. Product Overview
- Product Name: Reducer (Pipe Reducer, Bellows Reducer)
- Material: SUS304/304L, SUS316/316L, Carbon Steel (ASTM A234 WPB), Alloy Steel (ASTM A234 WP11/WP22)
- Type: Concentric Reducer, Eccentric Reducer
- Connection: Butt Weld, Socket Weld, Threaded (NPT/BSP)
- Key Selling Point: Connects pipes of different diameters, ensures smooth flow transition, corrosion-resistant.
2. Key Features & Applications
Features:
- Pressure Rating: Up to 30,000 PSI (seamless) / 25,000 PSI (welded).
- Temperature Range: -80°C to 850°C (stainless steel), -70°C to 650°C (alloy steel).
- Surface Finish: Pickled, shot-blasted, or polished (mirror/satin options).
- Certifications: ASME B16.9, MSS SP-75, DIN 2616, ISO 9001:2015.
- Traceability: Laser-etched heat number, material grade, and pressure rating.
Applications:
- Oil & Gas: Pipeline diameter transitions, refinery systems (ASTM A860 WPHY 70 reducer).
- Chemical Plants: Multi-phase fluid distribution, catalyst injection (Hastelloy/Monel reducers).
- Power Generation: Boiler feedwater systems, steam tracing (ASTM A420 WPL6 reducer).
- Food Processing: CIP/SIP systems, dairy/brewery pipelines (3A-certified reducers).
- Construction: HVAC systems, fire sprinkler networks (UL/FM-approved reducers).
3. Technical Specifications
| Parameter |
Details |
| Size Range |
1/2" - 48" (DN15 - DN1200), Custom sizes up to 144" (3400NB) |
| Wall Thickness |
Sch5s - Sch160, XXS (1.65mm - 60mm) |
| Standards |
ASME B16.9, DIN 2616, EN 10253-2, GOST 17380 |
| Testing |
PMI, Hydrostatic (1.5×), Radiographic, Dye Penetrant |
| Tolerances |
±0.5mm (OD/ID), ±1° (taper angle), ±2mm (length) |
4. Quality Standards & Certifications
- Compliance: ISO 9001:2015, PED 2014/68/EU, AD2000-W0.
- Certifications: API, ABS, LR, CCS, BV, CE, 3A, UL/FM.
- Traceability: Laser-etched markings with QR code for material/test certificates.
- Warranty: 2-year replacement guarantee for manufacturing defects.
5. Detailed Description
Production Process:
- Forging: Close-die forging for seamless reducers (up to 48").
- Hot Bending: Induction bending for large-diameter welded reducers.
- Finishing: Automatic polishing machines (Ra ≤ 0.8μm for sanitary grades).
- Inspection: 3D coordinate measuring machine (CMM) for taper angle/length accuracy.
Advantages:
- Low Friction Loss: Smooth internal bore reduces turbulence (Roughness ≤ 3.2μm).
- Anti-Corrosion Coating: Optional epoxy/FBE lining for harsh media (pH 0-14).
- Interchangeability: 100% compatible with global pipe standards (ANSI/ASME/DIN).
6. Customization & Packaging
- Custom Services:
- Special angles (custom taper rates, eccentric offsets).
- Cladded materials (e.g., stainless steel + carbon steel).
- Custom marking/logo stamping, material certificates (EN 10204 3.1).
- Packaging:
- Standard: Wooden cases with anti-rust paper, plastic caps.
- Export: Plywood pallets, steel frame crating, vacuum packaging for small parts.
- Labels: Heat-resistant tags with QR code for traceability.
7. Why Choose Us?
- In-House Forging: 40+ hydraulic presses for quick lead times (3-15 days).
- Material Sourcing: Direct partnerships with Baosteel, Tisco, and Outokumpu.
- Global Projects: Supplied to ExxonMobil, Shell, and Siemens (case studies available).
- Warranty: 2-year replacement guarantee + 24/7 technical support.
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