High-Performance Sanitation Fast Loading Diaphragm Valve for Efficient Flow Control

• Customization: Available
• Temperature: Ordinary Temperature
• Actuator: Manual
• Model NO.: Sanitation Diaphragm Valve
• Connection: Welded Diaphragm Valve
• Material: Stainless Steel
• Pressure: Low Pressure
• Flow Direction: Bidirectional
• Function: Solenoid Valve, Electronic Type, Intelligent Type, Field Bus
• Usage: Safety, Emptying, Drain, Temperature Control, Flow Control
• Standard: DIN, GB, ANSI
• Transport Package: Carton, Wooden Case
• Specification: DN10-50R3/4"-2"
• Trademark: ShangBaoLuo
• Origin: Jiangsu, China
• HS Code: 8481804090
• Production Capacity: 1000000/Year

Product Description

SANITATION FAST LOADING DIAPHRAGM VALVE
Material:SUS304,SUS316L
Pipe size:DN10-50R3/4"-2"

SANITATION FAST LOADING DIAPHRAGM VALVE (SUS304/SUS316L)
Hygienic Process Control with Zero-Leakage Reliability

Product Features & Applications

1. Rapid Sanitary Assembly:
   • Clamp-free tri-clamp ends enable tool-less disassembly in seconds for CIP/SIP cleaning.
   • Ideal for food, dairy, pharmaceutical, and cosmetic industries requiring sterile process control.
2. Hermetic Sealing:
   • PTFE/EPDM diaphragm ensures bubble-tight shutoff (leakage rate <10^-9mbar·L/s).
   • No-dead-leg design eliminates media entrapment (3A Standard 74-05 compliant).
3. Corrosion Resistance:
   • SUS304/SUS316L body withstands aggressive media (e.g., acids, chlorinated solutions).
   • Electropolished surface (Ra ≤0.4μm) resists biofilm formation.

Technical Specifications

 

Parameter	Details
Body Material	SUS304 (AISI 304) / SUS316L (AISI 316L)
Pipe Size Range	DN10-50 (R¾" to 2")
Connection Type	Tri-Clamp® (ISO 2852) / Weld-end (BPE-compliant)
Pressure Rating	PN10-PN25 (150-363psi)
Temperature Range	-40°C to 180°C (EPDM); -20°C to 260°C (PTFE)
Diaphragm Material	EPDM (standard), PTFE/FDA silicone (optional)
Actuation	Manual lever/Pneumatic (optional)
Surface Finish	Electropolished (Ra ≤0.4μm) / Mechanical polish

Quality & Compliance

• Certifications:
  • 3A Sanitary Standard (Class II, No. 74-05).
  • FDA 21 CFR 177.2600 compliant for food contact.
  • ASME BPE compliant for biopharmaceutical applications.
  • EC 1935/2004 material safety directive.
• Testing Protocols:
  • Helium leak detection at 10^-9mbar·L/s.
  • Cycle testing: 500,000 cycles without performance degradation.
  • Material verification via XRF analysis + 3.1B material certificate.

Product Advantages

1. Efficiency-Driven Design:
   • No lubrication required reduces contamination risks.
   • Compact footprint simplifies line layout in small-scale plants.
2. Material Flexibility:
   • SUS304: Cost-effective for neutral media (e.g., water, air).
   • SUS316L: Superior resistance to pitting/crevice corrosion (e.g., seawater rinse).
3. Custom Solutions:
   • Diaphragm upgrades: PTFE for high-temperature steam (up to 260°C).
   • Actuation options: Pneumatic control for automated systems.

Packaging & Support

• Packaging: Vacuum-sealed bags, desiccant-lined boxes, batch traceability labels.
• Lead Time: 5-7 days (standard); 10-15 days (custom configurations).
• Warranty: 5-year diaphragm warranty; lifetime spare parts availability.
• Documentation: Material certs, installation guides, 3D CAD models, and batch-specific test reports.

Upgrade to 3A-Certified Diaphragm Valves for Ultimate Process Purity!
Contact us for custom diaphragm materials or to request a free sample.

Keywords: Sanitary Diaphragm Valve, Clamp-Free Valve, Hygienic Shutoff Valve, SUS316L Diaphragm Valve, Zero-Dead-Leg Valve, CIP/SIP Valve.